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Mandrel System - 030 MegaBender w/ Mandrel Table

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 Key Features

  • Mild steel tube capacity 3" (.065 wall)
  • Stainless tube capacity 2.5" (.065 wall)
  • Square tube capacity 2" (.065 wall)
  • Maximum bend radius 8.875"
  • Bend to CLR as small as 1.3D
  • NC programmable C axis with manual X and Y positioning
  • Variable bending speed
  • Ideal for bending thin wall mild steel, stainless steel, aluminum and other materials
  • Programmable bend sequencing and mandrel retraction
  • Independent clamp and pressure die adjustment
  • Quick change tooling reduces setup time
  • Bending software available for easy part layout

 

Ercolina's innovative patented mandrel system adapts easily to the Megabender without modifications to produce high quality bends on tubes and hollow profiles when non-mandrel systems are no longer effective. Depending on material, wall thickness and distance between bends, the Ercolina mandrel system can accommodated centerline radii as small as 1.3 times external dameter on tube ranging from 3/8" to 3". Mandrel systems incorporated five separate tools to effectively support the profile during bending process. The five tools are center former, pressure die, clamping die, wiper die and internal mandrel and are specific to each tube diameter. Traditional mandrel machines require high volume production to be cost effective. The Ercolina mandrel system is an inexpensive alternative to high volume systems making it ideal for prototype or production runs up to 1000 bends daily. The Megabender main drive unit is elecro mechanical, improving reliablity and further reducing cost and maintenance requirements associated with more expensive hydraulic systems. Our hydraulic system is simple and reliable operating only the clamping die, pressure die and mandrell extractor. Erocolina's standard micor-processor controls clamping, mandrel movement, bending speed, bending angle and material spring back compensation functions for tru NC semi-automatic three axis operation. Mandrel tables are available in for different lengths to accommodate most applications.

Available with 5 ft table, 10 ft table, and 20 ft table

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